Skip to main content

Foam sponge spray / packaging concept

This have been on my mind a while because I know there are allot of thinks packed with foam or sponges which catches the G forces and prevent your packaging from breaking however I never seen any development of a special kind of spray that could instantly make those foams and be a very fast packaging material. Because foams can be sprayed out of a can, because there already exist such a thing and that is PUR foam which are mostly used to fill the walls an insulator. Also I know allot of people like to use this material to make designs with is or fill use a weak material that can be enclosed to strengthen it.

However PUR foam is too hard and too strong. I once had an idea to spray PUR foam on a surface and let it dry and then cut a shape out of the foam to make a prototype, but the material is so hard that it too way to much work and time to cut it away. What I am searching is a foam which is much softer that is closely related to foams which is soft to absorb collisions but is soft enough to cut into or tear open.

This is the concepts you have a first here a glass ball you want to package which need allot of protection. First it will be places into a plastic bag which will not be tied to see or anything just rotate it close and also all the air sucked out. This bag is to protect the object from the foam because allot of material might not want to have in contact with the foam or electronics. The plastic bag have a special designed not to be elastic and must be easy to tear. Then you spray with a special cannister the special quick drying foam onto you object. This foam will project the object, it will be soft and flexible like a sponge. Depending if you want the surface to look smooth you can cut the foam easily because it is soft, but not recommend to so the thickness will be strong to project your product. Then when you wan to open this special foam packaging you just have to tear from the plastic opening, there will be special cut already so you can tear this open like peeling an orange.

I think this is very possible with todays technology, however the big problem how sustainable is this design. If someone would invent this special foam with if be of biodegradable and natures products? This is just the major things about this, however I am not a chemist so I am not sure about this part. But possibility is that this could be made biodegradable, because I know there are already biodegradable foams already that exist. Another thing is that I don't know if there is a market for this, however from the aspect as I see it is a easy to apply to any form or shaped object and also very easy peeling system to open the packaging.

But who know this might be a great packaging of the future, if this was on the market I would really want to try it out and see if it works.


What a beautiful packing it is having. Looking much more attractive after it’s packaging and the most important thing is that the product is safe and being well maintained by others and much easier to carry. The products are being very much risky so better it has a good kind of packaging so that it remains safe.

Creative Packaging
max said…
Thanks a lot for sharing such an interesting post. Packaging has an environmental impact throughout its life – from supplier through to consumer. Packaging is one of the most common examples of design. Apart from displaying the important information, the packaging has become an important sales tool.
stretch film

Popular posts from this blog

Prototyping own gimbal

As you can see below this is a ver different gimbal than most out of there. And mostly made out of aluminium instead of carbon. However this is the first prototype as we will change and upgrade the design over time.

Pop up beak CD / Packaging

This is a pop up CD packaging using a well know pop up beak design, this is one of the most basic pop up card design there is. However it is not originally my design however this is an interesting design. Here below is the template of it that you can make one yourself. This packaging is way better then the Pochup which could never stay flat unless you put it between a telephone book.

Click the image to get the 100% size version and download it. The picture is 72 dpi so be sure to print is at that size. Here below is the PDF uploaded to Scribd and you can click on the image or link below and view the PDF and download it. If you like to support me so I can produce more free packaging templates, please donate any amount through PayPal by clicking the button below.

Pop CDPublish at Scribd or explore others: DiagramsIllustrationspop up cd packaging

Printing on sponge

Well am learning this myself though but its quite usefull as it's not a technique that is openly published how to do actually. But today I done several tries and even learned few extra things along the way. But mainly learned this so I dont have to pay stupid expensive prices most of the companies ask when for doing this. However I do need to see how i could cure the inkt cause it need to be heaten up so it won't wash off when there is accidentally get water poured over it.